Item Description
Item Description.:Â Â Â
SIGRINER Straight Angle 1 Stage Precision Planetary GearboxÂ
PLMD/PLMD+Â HIGH PRECISION
Basic common planetary gearbox
PLMD/PLMD+ Â Substantial PRECISIONEconomical all-round planetary gearboxÂ
Method Parameter.:Â Â Â
planetary reducer PLMD90 L1:4  Planetary gearbox with minimal backlash and higher precision    Â
Product | A single stage planetary gearbox |
Design | PLMD90 L1:4Â |
Gear ratio | Â 3Â Â Â Â 4Â Â Â Â 5Â Â Â Â Â 7Â Â Â 10 |
Rated output torque | 130Â Â 140Â Â 160Â Â Â 140Â Â 100 |
Rated input speed | 3000Â RPM |
Max enter speed | 6000Â RPM |
Backlash | three / 5 ARCMIN |
Sounds level | ≤58 dB |
Lubrication | Life Lubrication |
Services daily life | ≥20000hr |
IP quality | IP65 |
Packing | Carton, Wood Case. Picket pallet. |
Usages | Automation industry,assembly traces, medium mixers and so on. Device tools and producing programs Food and packaging machinery Textile machine Automatic cHangZhou generation line · Printing Machinery   · Chopping Equipment |
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Merchandise Assortment.:Â Â
Planetary gearbox is a type of reducer with wide versatility.
The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding procedure.
Planetary gearbox has the characteristics of small composition measurement, huge output torque, high speed ratio, high efficiency, risk-free and dependable functionality, and so forth.
Buyers can pick the proper precision reducer in accordance to the requirements of the application.
Make sure you pick the appropriate series in accordance to your apps.:
Cycle Apps (ED≤60%)
Very dynamic apps
Large positioning accuracy
Reverse procedure
PLMD+ High PRECISION
Software of steady operation (ED≤60%)
Substantial rated pace
Temperature-delicate apps
Substantial quality handle transmission
Technological information.:Â
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STAGE | 1 | |||||||||
Reduction ratio | i | 3 | 4 | 5 | six | seven | eight | ten | ||
Rated output torque | T2N | Nm | a hundred thirty | a hundred and forty | one hundred sixty | a hundred and fifty | one hundred forty | a hundred and twenty | 100 | |
in.lb | 1151 | 1239 | 1416 | 1328 | 1239 | 1062 | 885 | |||
Emergency braking torque Let one thousand instances in the operating existence of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
in.lb | ||||||||||
Rated input velocity (T2N, 20°C ambient temperature)  |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
Optimum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
Maximum return clearance | jt | arcmin | PLMD 90≤5ARCMIN   PLMD+ 90≤3ARCMIN  custom made≤1 ARCMIN | |||||||
No-load instant (nt=3000rmp, gearbox 20°C)  |
T 012 | Nm | 1.8 | 1.four | 1.1 | 1 | .eight | .7 | .6 | |
in.lb | fifteen.nine | 12.4 | 9.seven | eight.9 | seven.1 | 6.two | 5.three | |||
Torsional rigidity | C t21 | Nm/ arcmin | 10 | |||||||
in.lb / arcmin | 89 | |||||||||
Maximum radial drive | F 2AMAX | N | 3500 | |||||||
lbf | 787.five | |||||||||
Maximum axial drive | F 3RMAX | N | 1400 | |||||||
 | lbf | 315 | ||||||||
Maximum roll torque | M 2KMax | Nm | 236 | |||||||
 | in.lb | 2089 | ||||||||
life span | Lh | hr | ≥20000 | |||||||
Performance at complete load | η | % | 97 | |||||||
Ambient temperature | ºC | -fifteen~40 | ||||||||
F | 5~forty | |||||||||
The maximum allowable temperature of the shell | ºC | +ninety | ||||||||
F | 194 | |||||||||
Lubricating | Â | Life Lubrication | ||||||||
The course of rotation | Â | Input and output in the identical direction | ||||||||
Protection degree | Â | IP65 | ||||||||
Installation direction | Â | Any | ||||||||
Doing work sounds(i=10 and n1=3000rpm no load) | LPA              dB(A) | ≤58 | ||||||||
Moment of inertia | J1 | Kg.cmtwo | .61 | .48 | .47 | .forty five | .forty five | .forty four | .44 | |
ten-threein.lb.s2 | .53 | .42 | .forty one | .39 | .39 | .38 | .38 |
Main Features.:
1. Large rigidity: Carburizing, carbon nitrogen co-carburizing, brilliant quenching heat therapy, the rewards of higher productiveness, excellent quenching.
two. High precision: Undertake sophisticated tools,strictly controlled in high quality and technologies.
three. High torque:
(1) Entrance shell and tooth ring undertake integral designÂ
(2) Integrated design and style of planetary body and output shaftÂ
(3) Bearing prolonged span design, guarantee the output load capacityÂ
(4) Complete needle rolling, increase make contact with surfaceÂ
(5) Modular design of motor connection plate Â
4. Low sound:
The helical tooth floor is modified for tooth form and lead to reduce the affect and noise of gear on the input and output,
then enhance equipment support life drastically.
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– Broad pace selection, flat torque
– Outstanding speed stability, Steady procedure,Variable pace
– Compact dimensions
– High performance and strength-saving,Optimum performance
– Lou temperature rise, minimal noise
– Reduced vibration and Longer lifetimeÂ
Items Drawing.:Â
Optimum fourteen clamping hub diameter
Maximum 19 clamping hub diameterÂ
Highest 28 clamping hub diameterÂ
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Optional: optional output shaft
         Flat important output
      Bare shaft output
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OUR Edge
Technologies & Innovation Â
We layout and technologies
1. The equipment transmission interface adopots full needle roller bearings without cage,
increading the contact area to improve the rigidity of the construction and the output torque.
2. The world provider and the output shaft adopts an integrated structure layout to
boost the compactness of the structurer although making certain the optimum torsional rigidity.
3. Employing synthetic lubricating grease and adopting the sealing layout of IP65Â protection quality,
the lubricating oil does not leak and is maintenance-free.
four. By trimming the tooth profile and lead of the screw tooth surface to minimize the effect and noise of the equipment in and out,
make the equipment meshing process more stable and boost the support daily life of equipment technique.Â
5. The reducer adopts helical gear style,and its tooth profile meshing ratio is much more than two times that of normal spur gears.
It has the attributes of clean operating,lower sound,substantial output torque and low backlash.Â
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Specialized solutions:
- According to the pertinent parameters presented by the customer, the CZPT engineering software program is utilized to produce the motion load curve diagram of the mechanism tools to get the corresponding parameters and derive the motion load curve. Intuitively screen critical parameters and load indexes in the transmission method to help consumers carry out sensible structural design and style.
- SIGRINER offers a motor databases from five hundred servo motor companies throughout the world
Consumer education:
We are honored to provide you with our utilized computing and transmission design and style experience. We can offer relevant instruction in accordance to your requirements. You should make contact with our engineer.Â
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Functions of CZPT Precision planetary gearbox
- Extremely large power density, torque elevated by 40%
- Simple motor installation, optional set up with size payment
- Flexible set up, the gearbox can be installed vertically, horizontally, and up or down with each other with the pushed shaft
- Really substantial positioning precision, return clearance is less than arc minutes
- Via helical equipment meshing, the operation is steady, and the running sound is significantly less than 50dB-A
- The world’s foremost lifestyle expectancy, and the raw resources and mechanism of the seal ring have been optimized
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Application.:Â
- We supply quickly offer and robust help all over the world through a full product sales and service community
- With several years of wealthy expertise, our authoritative specialists supply market-major consulting services for a variety of industrial sectorsÂ
- Robotics, automation and manipulator technologies
- A selection of servo gearboxes and mechanical transmission systems, from cost-effective to high-finish types can be utilized to different robots and their auxiliary axes, these kinds of as transmission shafts and station control devicesÂ
- Printing machine
- Modern gearbox assures security, synchronization precision and prolonged-expression precision even at high speeds
The excellent solution for higher-top quality printing processes and other steady responsibility purposes
Selection: integrated sensor for checking paper tension and similar parameters  - Equipment equipment and production programs
- Higher precision, stable operation and higher performance are all derived from secure, zero backlash and large rigidity mechanical method remedies, this sort of as the software of merchandise on feed, rotation and auxiliary axesÂ
- Food and packaging equipment
- A collection of gearboxes specially developed for various shafts utilized in the discipline of packaging technology (which includes gearboxes with anti-corrosion layout)-can improve operate efficiency, mechanical versatility and cycle speedÂ
- Textile machine Â
- Automated cHangZhou manufacturing line
Our Services.:
1) Aggressive price and very good top quality
2) Employed for transmission techniques.
3) Outstanding overall performance, long utilizing daily life
4) Prompt response on getting Inquiries or any other messages from clients
five)Â only common planetary gearbox provided
Shipping and shipping: We provide CZPT shipping and delivery, worldwide specific and air transportation to provide your merchandise to you.
(*Arrival time will range relying on vacation spot country policy and targeted traffic situation.)
Serving: All items have a one-calendar year guarantee and on the web specialized assistance.Â
FAQ
Q: Are you buying and selling business or producer?
A: We are group company with large range of items and manufacturing bases, also do trading firm business with far more than twenty years export encounters.
Q:What is actually the MOQ?
A: 1 or 2pcs is available.
Q: How prolonged is your shipping time?
A: 3-5 times through DHL, TNT, UPS, FEDEX. Ocean delivery is based on various countries.
Packaging & Delivery
packaged in Carton with foam within or as per customer’s specifications (Normal export canton)Â
Guide Time:
Quantity(Pieces) | 1Â –Â 10 | >10 |
Est. Time(times) | fifteen | To be negotiated |
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To Be Negotiated | 5 Pieces (Min. Order) |
###
Application: | Motor, Machinery, printing machine/ textile machine |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
###
Item | One stage planetary gearbox |
Model | PLMD90 L1:4 |
Gear ratio | 3 4 5 7 10 |
Rated output torque | 130 140 160 140 100 |
Rated input speed | 3000 RPM |
Max input speed | 6000 RPM |
Backlash | 3 / 5 ARCMIN |
Noise level | ≤58 dB |
Lubrication | Life Lubrication |
Service life | ≥20000hr |
IP grade | IP65 |
Packing | Carton, Wooden Case. Wooden pallet. |
Usages | Automation industry,assembly lines, medium mixers and so on. Machine tools and manufacturing systems Food and packaging machinery Textile machine Automatic canning production line · Printing Machinery · Cutting Machinery |
###
STAGE | 1 | |||||||||
Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||
Rated output torque | T2N | Nm | 130 | 140 | 160 | 150 | 140 | 120 | 100 | |
in.lb | 1151 | 1239 | 1416 | 1328 | 1239 | 1062 | 885 | |||
Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
in.lb | ||||||||||
Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
Maximum return clearance | jt | arcmin | PLMD 90≤5ARCMIN PLMD+ 90≤3ARCMIN custom made≤1 ARCMIN | |||||||
No-load moment (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 1.8 | 1.4 | 1.1 | 1 | 0.8 | 0.7 | 0.6 | |
in.lb | 15.9 | 12.4 | 9.7 | 8.9 | 7.1 | 6.2 | 5.3 | |||
Torsional rigidity | C t21 | Nm/ arcmin | 10 | |||||||
in.lb / arcmin | 89 | |||||||||
Maximum radial force | F 2AMAX | N | 3500 | |||||||
lbf | 787.5 | |||||||||
Maximum axial force | F 3RMAX | N | 1400 | |||||||
lbf | 315 | |||||||||
Maximum roll torque | M 2KMax | Nm | 236 | |||||||
in.lb | 2089 | |||||||||
life span | Lh | hr | ≥20000 | |||||||
Efficiency at full load | η | % | 97 | |||||||
Ambient temperature | ºC | -15~40 | ||||||||
F | 5~40 | |||||||||
The maximum allowable temperature of the shell | ºC | +90 | ||||||||
F | 194 | |||||||||
Lubricating | Life Lubrication | |||||||||
The direction of rotation | Input and output in the same direction | |||||||||
Protection level | IP65 | |||||||||
Installation direction | Any | |||||||||
Working noise(i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | ||||||||
Moment of inertia | J1 | Kg.cm2 | 0.61 | 0.48 | 0.47 | 0.45 | 0.45 | 0.44 | 0.44 | |
10-3in.lb.s2 | 0.53 | 0.42 | 0.41 | 0.39 | 0.39 | 0.38 | 0.38 |
###
Quantity(Pieces) | 1 – 10 | >10 |
Est. Time(days) | 15 | To be negotiated |
To Be Negotiated | 5 Pieces (Min. Order) |
###
Application: | Motor, Machinery, printing machine/ textile machine |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
###
Item | One stage planetary gearbox |
Model | PLMD90 L1:4 |
Gear ratio | 3 4 5 7 10 |
Rated output torque | 130 140 160 140 100 |
Rated input speed | 3000 RPM |
Max input speed | 6000 RPM |
Backlash | 3 / 5 ARCMIN |
Noise level | ≤58 dB |
Lubrication | Life Lubrication |
Service life | ≥20000hr |
IP grade | IP65 |
Packing | Carton, Wooden Case. Wooden pallet. |
Usages | Automation industry,assembly lines, medium mixers and so on. Machine tools and manufacturing systems Food and packaging machinery Textile machine Automatic canning production line · Printing Machinery · Cutting Machinery |
###
STAGE | 1 | |||||||||
Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||
Rated output torque | T2N | Nm | 130 | 140 | 160 | 150 | 140 | 120 | 100 | |
in.lb | 1151 | 1239 | 1416 | 1328 | 1239 | 1062 | 885 | |||
Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
in.lb | ||||||||||
Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
Maximum return clearance | jt | arcmin | PLMD 90≤5ARCMIN PLMD+ 90≤3ARCMIN custom made≤1 ARCMIN | |||||||
No-load moment (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 1.8 | 1.4 | 1.1 | 1 | 0.8 | 0.7 | 0.6 | |
in.lb | 15.9 | 12.4 | 9.7 | 8.9 | 7.1 | 6.2 | 5.3 | |||
Torsional rigidity | C t21 | Nm/ arcmin | 10 | |||||||
in.lb / arcmin | 89 | |||||||||
Maximum radial force | F 2AMAX | N | 3500 | |||||||
lbf | 787.5 | |||||||||
Maximum axial force | F 3RMAX | N | 1400 | |||||||
lbf | 315 | |||||||||
Maximum roll torque | M 2KMax | Nm | 236 | |||||||
in.lb | 2089 | |||||||||
life span | Lh | hr | ≥20000 | |||||||
Efficiency at full load | η | % | 97 | |||||||
Ambient temperature | ºC | -15~40 | ||||||||
F | 5~40 | |||||||||
The maximum allowable temperature of the shell | ºC | +90 | ||||||||
F | 194 | |||||||||
Lubricating | Life Lubrication | |||||||||
The direction of rotation | Input and output in the same direction | |||||||||
Protection level | IP65 | |||||||||
Installation direction | Any | |||||||||
Working noise(i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | ||||||||
Moment of inertia | J1 | Kg.cm2 | 0.61 | 0.48 | 0.47 | 0.45 | 0.45 | 0.44 | 0.44 | |
10-3in.lb.s2 | 0.53 | 0.42 | 0.41 | 0.39 | 0.39 | 0.38 | 0.38 |
###
Quantity(Pieces) | 1 – 10 | >10 |
Est. Time(days) | 15 | To be negotiated |
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by czh 2023-01-20